The Most Innovative Manufacturer of Honeycomb and Mineral Insulated Cable Products
The Most Innovative Manufacturer of Honeycomb and Mineral Insulated Cable Products
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Product Details:
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| Property: | High Strength | Bonding Method: | Glue Bonded |
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| Cell Size: | 3mm | Foil Thickness: | 0.076 Mm |
| Foil Treated: | Chromate-free Passivated | Application: | Commercial And Military Vehicles |
| Optimized Supply: | Expanded | Supply Method: | Expanded, Slice, Block |
| High Light: | Military Vehicles aluminum honeycomb grid core,5052H18 Aluminium Honeycomb Panel,Bulkheads Aluminium Honeycomb Panel |
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Aluminum Honeycomb Core For Commercial and Military Vehicles
Aluminum Honeycomb Core For Commercial and Military Vehicles is suitable for use in a variety of automotive applications including cars, military vehicles, buses, commercial vehicles and Motorsports, including Formula 1 and touring cars.
Within this sector, our aluminium honeycomb is applied to interior and body panels, spoilers, floors, chassis components, wings, diffusers and energy absorbers. Its lightweight capabilities and high strength reduces the vehicle weight and fuel consumption, which enhances performance whilst enabling the chassis to retain its strength and rigidity.
Process
General process of an aluminum honeycomb core initiated with an aluminum foil roll and surely the foil is specially treated.
The adhesive tapes are printed to the foil surface with the intervals and width pre-determined by the cell size and strength requirement.
The foil paper is cut into required size to be piled up on the stacking table with equipment and man supervision on the adhesive tape positioning.
These stacked loose blocks should be pressed in a heated press to cure the adhesive so that the sheets of foil are bonded together to hardened block.
The aluminum honeycomb block can be cut into slices with the height of the slices tailored to customized requirements.
Finally, no matter it is done in supplier’s plant or at client’s workshop, the honeycomb should be expanded before forming aluminum honeycomb panel.
The following materials are for forming honeycomb cores:
1. Aluminum foil
Regularly, 3003H19/5052H18 aluminum alloy foils after strict surface treatment are used for producing aluminum honeycomb core.
2. Special Purpose Chemical Adhesive
Modified epoxy glue for high temperature cure process can provide not only sufficient bonding strength, but also environmental resistance and high or low temperature resistant properties. The joint strength of aluminum honeycomb core is the keypoint of evaluating the core’s performance. The minimum requirement should be more than 2.0N/mm.
Specification of Aluminum Honeycomb Core:
| Item | Unit | Specification | ||||||||
| Cell Size | inch | 1/8” | 3/16” | 1/4” | ||||||
| mm | 2.6 | 3.18 | 3.46 | 4.33 | 4.76 | 5.2 | 6.35 | 6.9 | 8.66 | |
| Side Length | mm | 1.5 | 1.83 | 2 | 2.5 | 2.75 | 3 | 3.7 | 4 | 5 |
| Foil Thickness | mm | 0.03-.05 | 0.03-.05 | 0.03- 0.05 | 0.03-.06 | 0.03-0.06 | 0.03-0.08 | 0.03-0.08 | 0.03-0.08 | 0.03-.08 |
| Width | mm | ≤440 | ≤440 | ≤440 | ≤1800 | ≤1800 | ≤1800 | ≤1800 | ≤1800 | ≤1800 |
| Length | mm | ≤1500 | ≤1500 | ≤2000 | ≤3000 | ≤3000 | ≤3200 | ≤4000 | ≤4000 | ≤5500 |
| Height | mm | 1.7~150 | 1.7~150 | 1.7~150 | 3~150 | 3~150 | 3~150 | 3~150 | 3~150 | 3~150 |
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| Item | Unit | Specification | ||||||||
| Cell Size | inch | 3/8” | 1/2” | 3/4” | 1” | |||||
| mm | 9.53 | 10.39 | 12.7 | 13.86 | 17.32 | 19.05 | 20.78 | 25.4 | ||
| Side Length | mm | 5.5 | 6 | 7.33 | 8 | 10 | 11 | 12 | 15 | |
| FoilThickness | mm | 0.03-.08 | 0.03-0.08 | 0.03-0.08 | 0.03-.08 | 0.03-0.08 | 0.03-0.08 | 0.03-0.08 | 0.03- 0.08 | |
| Width | mm | ≤1800 | ≤1800 | ≤1800 | ≤1800 | ≤1800 | ≤1800 | ≤1800 | ≤1800 | |
| Length | mm | ≤5700 | ≤6000 | ≤7500 | ≤8000 | ≤10000 | ≤11000 | ≤12000 | ≤15000 | |
| Height | mm | 3~150 | 3~150 | 3~150 | 3~150 | 3~150 | 3~150 | 3~150 | 3~150 | |
Specifications can be customized according to customer’s requirement.
Supply modes of Aluminum Honeycomb Core:
- Unexpanded block
- Unexpanded slice
- Expanded sheet
- Pieces cut to size
