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| Process: | Welded | Material: | Stainless Steel |
|---|---|---|---|
| Industry: | Turbine | Usage: | Seal |
| Method: | Spot Welding | Grade: | SS304,SS316L |
| Advantage: | Very Low Cross Coupling | Application: | Aircraft Engine Part |
Stainless Steel Honeycomb Seal Strips With Cell Sizes Ranging from 0.8mm to 5.6mm for Gas Turbine Applications
Our stainless steel honeycomb seal strips are precision-engineered for gas turbine sealing applications, offering superior leakage control, thermal stability, and long service life under extreme operating conditions. Manufactured from high-grade stainless steel alloys, these seal strips are designed to withstand high temperatures, oxidation, and mechanical wear in turbine and compressor environments.
Key Features
· Cell Sizes: Available in a wide range from 0.8 mm to 5.6 mm, allowing optimization for specific clearance, leakage, and rub tolerance requirements
· Material: High-temperature stainless steel (e.g., 304, 316, 321, or customized grades) for excellent corrosion and oxidation resistance
· Construction: Uniform honeycomb core with precisely formed cell walls, brazed or resistance-welded to a backing strip
· Excellent Rub Tolerance: Controlled cell deformation minimizes rotor damage during transient contact
· Thermal Stability: Maintains structural integrity and sealing performance across wide temperature ranges
· Customizable: Foil thickness, cell geometry, strip width, length, and backing plate configuration can be tailored to customer specifications
Engineered for Precision – Technical Specifications
Our honeycomb seal product line supports the following flexible specifications:
| Parameter | Specification Range |
| Material Options | Stainless Steel, Haynes 214, Hastelloy X, High-Temperature Alloy, Carbon Steel |
| Honeycomb Cell Size | 0.8 mm – 5.6 mm (0.8 mm, 1.6 mm, 2.0 mm, 3.2 mm, 4.2 mm, 5.6 mm, etc.) |
| Cell Wall Thickness | 0.08mm, 0.1mm, 0.13 mm, 0.15 mm, 0.2 mm (customizable) |
| Product Forms | Rings, Segments, Strips, Rectangular Sheets etc |
| Manufacturing Processes | Automatic Laser Welding, Vacuum Brazing etc |
Applications:
· Aerospace & Aviation Sealing: Ideal for aircraft jet engine compressors and turbine shrouds.
· Power Generation Gas Turbines: Used in combined-cycle power plants to minimize parasitic steam leakage, which reduces average heat
consumption by approximately 5 grams per kilowatt-hour of standard coal.
· Industrial Steam Turbines: Enhances rotor stability and dehumidification at blade tips, protecting components from moisture erosion.
· Wind Tunnel & Compressor Flow Straighteners: Ensures laminar airflow and reduces aerodynamic losses in high-speed test facilities.
· EMI/RFI Shielding: The metallic honeycomb structure also acts as an electromagnetic interference (EMI) shielding vent in sensitive electronic enclosures.
How Efficient is a Honeycomb Seal?
· Leakage Reduction: Compared to labyrinth seals, honeycomb sealing reduces steam/air volumetric leakage by an average of 30%-50% (while maintaining thinner clearances).
· Thermal Efficiency: For 600MW supercritical steam turbines, replacing traditional seals with honeycomb variants reduces heat consumption by approx. 5 grams of standard coal per kWh.
· Service Life: Due to excellent abrasion resistance and dynamic adaptability, the operational lifespan of a honeycomb seal is typically more than twice that of ordinary comb seals, significantly reducing maintenance downtime.
Why Choose This Honeycomb Seal – Real-World Expertise (EEAT Focus)
We are not a simple component distributor, but an original manufacturer with deep R&D and production capabilities in honeycomb products:
· In-house Expertise: With over 11 years of experience in design, manufacturing, and precision machining of metallic honeycomb structures, we independently handle everything from micro-cell honeycomb aero-engine components to large-scale steam turbine sealing rings.
· Proprietary Technologies: We are one of the few manufacturers in the industry that simultaneously operates automatic laser welding production lines and vacuum brazing technology. Vacuum brazing ensures an exceptionally strong bond between the honeycomb core and the backing plate – it will not delaminate even under continuous high‑temperature vibration.
· Quality Assurance: We strictly implement international quality management standards and hold GB/T 19001‑2016 / ISO 9001:2015 certification as well as GJB 9001C‑2017 (National Standard of China) certification, ensuring “‑grade quality” for our products.
· Global Case Studies – First‑Hand Evidence: Our honeycomb seals have been successfully applied in a gas turbine power plant retrofit project in Southeast Asia, as well as in the aero‑engine MRO (Maintenance, Repair, and Overhaul) supply chain in China. In one instance, we helped a gas turbine maintenance provider reduce rotor tip clearance leakage by 37%, significantly extending the thermal cycle life of the blades.
Advantages
| 1 | Very low cross coupling |
| 2 | Higher direct damping that labyrinth seals |
| 3 | More forgiving than labyrinth seals in the event of a rotor-stator rub |
| 4 | Variety of materials available to serve a wide range of applications |
| 5 | Capable of sustaining higher temperatures than conventional labyrinth seals |